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OUR WORLD-CLASS INFRASTRUCTURE

Our Facilities & Production Strength

Core Strength: Sewing & Garment Manufacturing

At United Knitting Mills, our strength lies in a fully integrated garment manufacturing (sewing & finishing) facility, built to handle large volumes, consistent quality, and on-time delivery for international buyers.

Sewing & Garmenting Unit

Our production floor is equipped with 400 modern sewing machines, operated by a skilled and experienced workforce, enabling us to execute a wide range of knitted readymade garments with efficiency and precision.

Infrastructure Highlights:

400 sewing machines including:
- Lockstitch
- Overlock
- Flatlock
- Coverstitch
- Buttonhole
- Bartack
Dedicated production lines for:
- T-shirts
- Polo shirts
- Innerwear
- Loungewear
- Activewear & basics
Lean line layout to improve productivity and reduce lead time
Experienced supervisors and line leaders ensuring smooth workflow

Production Capacity:

Daily output: 20,000 – 25,000 pieces/day (depending on style & SMV)
Capable of handling bulk orders and style variations
Flexible planning to meet tight delivery schedules

Finishing & Packing

Our in-house finishing section ensures that every garment meets buyer specifications before dispatch.

Thread trimming & garment inspection
Washing coordination (through approved partners)
Ironing and folding
Metal detection (if applicable)
Buyer-specific packing and labeling
Carton packing as per export standards

Quality Assurance & Compliance

Quality is built into every stage of our sewing operation.

In-line quality checks during production
End-line and final inspections
AQL-based inspection system
Measurement, appearance, and workmanship control
Focus on defect prevention rather than correction

We follow international buyer expectations related to:

Product safety
Ethical labor practices
Workplace safety and hygiene

Knitting, Dyeing, Printing & Embroidery

Through Trusted Partner Units

While our core operations are focused on sewing and finishing, United Knitting Mills works closely with well-established partner units and sister concerns for upstream processes, ensuring consistency and quality throughout the supply chain.

Knitting: Circular and flat knitted fabrics sourced from approved partner mills
Dyeing: Processed at compliant dyeing units following buyer color and fastness requirements
Printing: Screen, rotary, and digital printing through specialized partners
Embroidery: Computerized embroidery executed by experienced allied units

All partner facilities are:

Approved based on quality, capacity, and reliability
Coordinated closely by our production and merchandising teams
Aligned with buyer standards and timelines

Our Manufacturing Approach

By combining a strong in-house sewing infrastructure with reliable upstream partners, we offer buyers:

Scalable production
Cost efficiency
Shorter lead times
Consistent quality
Transparent and ethical operations

This focused and collaborative model allows us to deliver high-quality knitted garments while maintaining flexibility and reliability for global brands.